SATURN
3D Inline Solder Paste Inspection system
PEMTRON's 3D Inline Solder Paste Inspection System using Moiré pattern combines 2D color images with 3D measurement data to provide more accurate and realistic 3D inspection image unlike the conventional method that displayed solder paste through a color map only。
- Industry-leading precision and reliability of inspection - Eliminate shadow using Multi Projection
- Real Color Full 3D Imaging Technique
- Glue inspection greater than 2mm
- Perform 2D & 3D algorithms simultaneously
- 64 bit Windows 10 Operating System
- Linear Motor Gantry Type Drive
- High-speed precision control improves repeatability
- Reduction of noise/vibrationd
Video
Technical advantages
Dual 3D Projection
2D / 3D Combined Inspection Shadow Effect Prevention
Composite Color 3D Image Processing Patent
High Accuracy Linear Motor
Automatic Warpage Compensation by Image Recognition
Real-Time Process Management Quality Management Solution
Standard Solder Inspection Library & Programming in 5 minutes
THE MOST STABLE QUALITY SOLUTION
Dual 3D projection
Based on the standard dual 3D projection, Saturn can effectively eliminate the shadow effect and provide high-quality 3D image with high-performance camera which ensure high-precision and high-speed inspection.
For high-end applications such as semiconductors, Saturn can be equipped with quad 3D projectors to meet the needs of high-end product inspection.
HIGH-SPEED, HIGH-PRECISION INSPECTION
Pemtron’s TROI SPI uses precise lenses and high-resolution cameras to examine for poor lead application without any problems and does it with precision and speed.
Based on high precision and repeatability, it is possible to respond to various conditions and perform stable inspections.
Both X/Y axes are equipped with linear motors, which can achieve a motion accuracy of ±3um
ECHANCED SPC SYSTEM
SPC data can be saved in a variety of file formats, such as HTML, Excel, and Image.
In addition, enhanced SPC server capabilities allow you to control multiple lanes of data together or individually.
Various information through Data Driven has been provided for systems that are reliable and improve production efficiency by providing integration and analysis.
REAL-TIME PROCESS MANAGEMENT QUALITY MANAGEMENT SOLUTIONS
Printer Net
- Closed Loop Solution with Screen Printer
PEMTRON SPI & AOI Closed Loop Function
- Real-time defect confirmation
Mounter Net
- Closed Loop Solution with Mounter
- Bad Mark Mounter Sync and Adaptive Process Control
Monitor
- Control a maximum of twelve on one monitor
APC MFB
- Offset Technology of Mounting Location of Mounter, Using Data of AOI Inspection
SPI & AOI Linkage.
Inspection Result Information Auto Sync.
基本規格
Machine Model | SATURN | SATURN L | SATURN D | SATURN DL |
---|---|---|---|---|
Vision Algorithm | 2D : Vision Inspection Algorithm 3D : PMP Algorithm | |||
Camera | 4MP 、 10MP 、 12MP | |||
X/Y Pixel Resolution | 12um 、 15um 、 18um | |||
Height Range | 0 - 450um | |||
Height Accuracy | 1um | |||
PCB Thickness | 0.4 - 7 mm | |||
Max. PCB Warpage | ±5mm | |||
Max. PCB Size | 330*330mm | 510*510mm | DL:330*280mm SL:330*500mm |
DL:519*330mm SL:510*600mm |
Motor Type | X/YLinear Servo Motor | |||
Power Requirement | 200-240Vac, 50/60Hz , Single Phase | |||
Remark | SATURN supports special board size requirement (Max. Board length is 1.5m) |