SATURN

3D Inline Solder Paste Inspection system

PEMTRON's 3D Inline Solder Paste Inspection System using Moiré pattern combines 2D color images with 3D measurement data to provide more accurate and realistic 3D inspection image unlike the conventional method that displayed solder paste through a color map only。

  • Industry-leading precision and reliability of inspection - Eliminate shadow using Multi Projection
  • Real Color Full 3D Imaging Technique
  • Glue inspection greater than 2mm
  • Perform 2D & 3D algorithms simultaneously
  • 64 bit Windows 10 Operating System
  • Linear Motor Gantry Type Drive
    - High-speed precision control improves repeatability
    - Reduction of noise/vibrationd

Video

Technical advantages

Dual 3D Projection

2D / 3D Combined Inspection Shadow Effect Prevention

Composite Color 3D Image Processing Patent

High Accuracy Linear Motor

Automatic Warpage Compensation by Image Recognition

Real-Time Process Management Quality Management Solution

Standard Solder Inspection Library & Programming in 5 minutes


THE MOST STABLE QUALITY SOLUTION

Dual 3D projection

Based on the standard dual 3D projection, Saturn can effectively eliminate the shadow effect and provide high-quality 3D image with high-performance camera which ensure high-precision and high-speed inspection.

For high-end applications such as semiconductors, Saturn can be equipped with quad 3D projectors to meet the needs of high-end product inspection.

HIGH-SPEED, HIGH-PRECISION INSPECTION

Pemtron’s TROI SPI uses precise lenses and high-resolution cameras to examine for poor lead application without any problems and does it with precision and speed.

Based on high precision and repeatability, it is possible to respond to various conditions and perform stable inspections.

Both X/Y axes are equipped with linear motors, which can achieve a motion accuracy of ±3um

ECHANCED SPC SYSTEM

SPC data can be saved in a variety of file formats, such as HTML, Excel, and Image.

In addition, enhanced SPC server capabilities allow you to control multiple lanes of data together or individually.

Various information through Data Driven has been provided for systems that are reliable and improve production efficiency by providing integration and analysis.

REAL-TIME PROCESS MANAGEMENT QUALITY MANAGEMENT SOLUTIONS

Printer Net

- Closed Loop Solution with Screen Printer

PEMTRON SPI & AOI Closed Loop Function

- Real-time defect confirmation

Mounter Net

- Closed Loop Solution with Mounter

- Bad Mark Mounter Sync and Adaptive Process Control

Monitor

- Control a maximum of twelve on one monitor

APC MFB

- Offset Technology of Mounting Location of Mounter, Using Data of AOI Inspection

SPI & AOI Linkage.

Inspection Result Information Auto Sync.

基本規格

Machine Model SATURN SATURN L SATURN D SATURN DL
Vision Algorithm 2D : Vision Inspection Algorithm 3D : PMP Algorithm
Camera 4MP 、 10MP 、 12MP
X/Y Pixel Resolution 12um 、 15um 、 18um
Height Range 0 - 450um
Height Accuracy 1um
PCB Thickness 0.4 - 7 mm
Max. PCB Warpage ±5mm
Max. PCB Size 330*330mm 510*510mm DL:330*280mm
SL:330*500mm
DL:519*330mm
SL:510*600mm
Motor Type X/YLinear Servo Motor
Power Requirement 200-240Vac, 50/60Hz , Single Phase
Remark SATURN supports special board size requirement (Max. Board length is 1.5m)
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