All-purpose surface mounter with the highest speed in its class brings 1head solution evolution to a whole new level!
- World’s fastest mounting speed in its class; 5% faster than the YSM20. Featuring a new wide-scan camera with improved component adaptability.
- Optional features improving line operating rate without stopping the machine
Function and Feature
Conveyors available in freely configurable variations. Dual lane
Conveyors available in freely configurable variations. Single lane
Needs no head replacement! 0201mm to large-size components
Realize non-stop components supply
Viedo
Feature
Achieves both a whole new dimension of versatility and high-speed for mounters via the 1-head solution
1-head solution
Two types of heads are available that bring the "1-head solution" to an even higher dimension capable of accommodating a wide range of components while maintaining high speed with no head replacement. High-speed general-purpose heads can be used for ultra-small (0201mm) chip components.
High-speed multi-purpose (HM : High-speed Multi) head
This universal type head made for high-speed mouuting and versatility supports from ultra-tiny chips of 0201mm to large-size components of 55 x 100 mm and height of 15 mm.
Odd-shaped components (FM : Flexible Multi) head
Super wide-ranging type head supports load control, and handles a broad spectrum of components from ultra-tiny chips of 03015mm, to ultra-large components of 55 x 100 mm and tall components of heights to 28 mm.
Huge improved adaptability to actual production
Mounting a new type wide-scan camera increases and expands recognition capability to support high speed mounting of components down to only □8 mm to □12 mm in size. Also, use of side lighting gives high-speed recognition of ball electrode components such as CSP (chip scale packages) and BGA (ball grid arrays).
Beam variations available in 2 types
Achieving a common platform allows selecting from 1-beam and 2-beam for configuring the X-axis according to production mode and mounting capability.
Wide support capability turns the concept of “Limitless EXpansion” into a reality!
Compatible components
Conveyors available in freely configurable variations
Easily links with Z:TA-R, allowing a configuring a dual-lane line that best matches your production style.(When using conveyor separation specifications of 630mm between 1 to 4 lanes) Single lane is also available in super large size specification of Max. PCB thickness of 8.0mm or Max. PCB weight of 10kg.
Single lane
W=742
Dual lane
conveyance of 2 boards with Same type
PCBs
W=356
Dual lane
Conveys 2 boards of Different type PCBs
W=662
Numerous functions to support high-quality mounting are included as standard features.
Side view function
Detects pickup status and component’s presenge with no downtime loss.
Blow station
Automatic blow cleaning function keeps nozzle clean for long periods.
High-speed smart recognition
Highly robust “High-speed Smart Recognition” that also creates recognition data for custom or unique components in a short time is now standard equipment.
Achieves highly-streamlined components supply
sATS30NS Auto Tray Sequencer (ATS) for nonstop tray replacement
A new function has been added to the sATS30 Auto Tray Sequencer for automatic tray exchange and component feed. This new function automatically ejects pallets with empty trays during operation and feeds pallets with new trays into the machine. Operator can remove the pallet with empty tray and replenish pallet with full tray and press feed button. Pallet will automatic be supplied into the magazine. The magazine can be exchanged during changeover without stopping automatic operation.
sATS30NS
Nonstop feeder carriage exchange system
A cover with shutter was mounted on the pickup components of the opening used during carriage clamp and release. The shutter automatically closes when the carriage is detached so that carriages can be exchanged without stopping the machine. This improve the machine productivity.
Newly developed and designed Auto Loading Feeder
Newly developed Auto Loading Feeder can supply tape-mounted components just by inserting a tape without stopping the machine. The unique center open technique from Yamaha drastically reduces components pickup errors that occur from static electricity and the residue when peeled from the tape. No recovery of top tape is needed which vastly increases the operating rate.
ZS feeder
Also supports thin, light-weight, compact, single lane type motorized intelligent feeders. Customer can select from non-stop feeder replacement function specs. Specs also support conventional SS feeders.
Specifications, External dimension
Specifications
Model | Z:LEX YSM20WR |
---|---|
Applicable PCB | Dual lane
※1 Same type PCBs: L810 x W356 to L50 x W50 Different type PCBs: up to L810 x W662 ※2 Same type PCB: L810 x W280 to L50 x W500 Different type PCBs: up to L810 x W510 |
Head / Applicable components | High-Speed Multi (HM) Head ※ 3
0201mm to W55 x L100mm, Height 15mm or less Odd-shaped components (FM: Flexible Multi) head: 03015mm to W55 x L100mm, Height 28mm or less |
Mounting capability (under optimum conditions as defined by Yamaha Motor) |
X axis 2-beam ※ 1: High-speed multi-purpose (HM: High-speed Multi) head x 2 81,000CPH |
Mounting accuracy | ±0.035mm (±0.025mm) Cpk≧1.0 (3σ) (under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used) |
Number of component Types | Fixed plate: Max. 140 types (conversion for 8mm tape feeder)
Feeder carriage exchange: Max. 128 types (conversion for 8mm tape feeder) Trays for 30 types (Fixed type: max., when fitted with sATS30) and 10 types (Carriage type: max., when fitted with cATS10) |
Power supply | 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz |
Air supply source | 0.45MPa or more, in clean, dry state |
External dimension (excluding projections) | L 1,374 x W 2,110 x H1,445mm (Main unit only) |
Weight | Approx. 2,500kg (Main unit only) |
※ 1 : When using conveyor separation specifications of 787mm between 1 to 4
lanes
※ 2 : When using conveyor separation specifications of 630mm between 1 to 4 lanes
※ 3 : Please contact us for info regarding mounting 0201mm components.
Specifications and appearance are subject to change without prior notice.