Intelligent SMD Storage System YST15 Overview
- An intelligent automated storage system that does highly efficient component loading / unloading and refills by Direct Handling and Reel Components Batch loading / unloading
- DIRECT HANDLING Most efficient Reel Loading / Unloading
- BATCH LOADING / HANDLING up to 33 reels Allows to work on other tasks in parallel.
- MOUNTER COLLABORATION FUNCTIONS Ensure efficient component refill.
- HUMIDITY CONTROL FUNCTION Installed as standard to support storage various types of components.
Function and Feature
Smart factory automation
One machine unit can store a max. of 1542 reel components
Loads or unloads 33 reels from stock in one batch
Also helps prevent human error
Viedo
Feature
Direct handling for highly efficient Loading & Unloading
Direct handling brings a whole new level of efficiency to tasks
Directly unloads just each required reel. No dedicated storage box required and work efficiency greatly improved.
YST15 [Direct handling]
Box type
Only the reels you need are unloaded.
Direct Handling unloads just the reels you need. Compared to systems that unload several unneeded reels in a dedicated box there is no need to return unneeded reels so efficient component unloading is achieved.
No need for component verification when taking out.
Only unloads the reels that are needed and does not unload the reels that are not needed, so there is no need to verify them when you taking out the reels. This reduces the operator's workload.
Eliminates the cost of preparing storage boxes and space to store them.
Direct handling eliminates the dedicated storage boxes for reel components. (Except for some components) This realizes cost savings and there is no need to save the box storage space.
Batch Loading / Handling of up to 33 reels
Effectively use of waiting time during loading and unloading
Multiple reels can be loaded or unloaded at the same time. This means that this time can be effectively used for other tasks while YST15 is loading or unloading components compared to the automated storage where loading just 1 reel at a time.
Simultaneously unloads different size reels
The reels are directly gripped during direct handling so that even different size reels can be unloaded. YST15 handles many different component types so the unloading operation is more streamlined and efficient.
Eguipped with built-in barcode reader as a standard
The component storage internal barcode reader automatically scans the barcodes on all reels during batch loading. This prevents read-out errors caused by human error and eliminates the scanning process, making the receiving process more efficient.
Mounter Collaboration functions support component setup & refill.
Component unloading for refills
After receiving a mounter component remaining component warning, the next required components can be automatically unloaded from stock. The components are placed on the fast extraction shelf in priority over other components, allowing the operator to take them immediately. In addition, components that will be needed in a certain period of time can be unloaded in batches based on the information on the number of components remaining on the mounter. This operation is highly compatible with Auto Loading Feeder and greatly improves efficiency when refilling the mounter with components.
Component unloading for Setups
Components needed for the setup are automatically unloaded from the setup list created on the Yamaha Offline software. The number of feeders to place on the Yamaha feeder carriage (holds 32 feeders/8mm width) can all be unloaded in one batch. This helps made efficient setups by unloading components in specified carriage units. Lists can also be imported from other systems.
Component unloading status display
The status of components required during production, including the status of YST15 unloading and the status of reservations, are displayed on the monitor of the web browser. This information is displayed on a large-size monitor or tablets so the component pickup and collection tasks can be efficiently performed at the required timing.
Effective management of environment for correctly storing different components
Humidity Management
A humidity control function is installed as a standard feature, which can also be used for components that require moisture-proof control. The dehumidifiers operate in turns 24 hours a day to dehumidify the inside of the storage unit.
Time Limit Management
The YST15 also manages the usage expiration dates of stored components. This feature limits unloading expired components to prevent defects from occurring due to mistakenly using those components.
Temperature Monitoring
This feature monitors the temperature within the component storage unit and confirms whether the components can be stored at the correct temperature. This supports quality maintenance. << /p>
Unloading Priority Settings
These set the first-in, first-out priorities for materials including priority unloading by manufacturing date and priority unloading for currently used components.
Specifications, External dimension
Specifications
Model | YST15 | YST15 wide type | ||||
---|---|---|---|---|---|---|
Type | Small | Standard | Mix | Wide 1 | Wide 2 | |
Storage capacity | No options available | 7 inches : 1500 pieces | 7 inches : 900 pieces 13 to 15 inches : 200 pieces Total 1100 pieces |
7 inches : 635 pieces 13 to 15 inches : 265 pieces Total 900 pieces |
13 to 15 inches : 525 pieces (tape width 12 to 16mm) |
13 to 15 inches : 400 pieces (tape width 24 to 32mm) |
Extension option | 7 inches : 500 pieces | 7 inches : 500 pieces | 7 inches : 500 pieces or 13 to 15 inches : 165 pieces | 13 to 15 inches : 165 pieces | 13 to 15 inches : 121 pieces | |
Max. number of reels entered/retrieved from stock in one batch | 7 inches : 33 pieces | 7 inches : 16 pieces, 13 to 15 inches : 8 pieces Total 24 pieces |
7 inches : 16 pieces, 13 to 15 inches : 8 pieces Total 24 pieces |
13 to 15 inches : 8 pieces | 13 to 15 inches : 8 pieces | |
Maximum conveyable reel weight | 1.5kg | |||||
Maximum tape width | 24mm | 32mm (44mm and more per factory options) | ||||
Humidity management function | Standard equipment | |||||
Maximum manageable units | Centralized management linking a maximum 99 units Note : Use of separate PC recommended when linking 4 or more units | |||||
Main accessories | Touch panel, 2D label printer, 2D scanner, Mounter linked software | |||||
Power supply | Single-phase AC 200 to AC 230V +/-5% | |||||
External dimension (excluding projections) |
No options available | L2,590 x W1,350 x H2,470 | L2,590 x W1,510 x H2,470 | |||
With extension option | L2,590 x W1,510 x H3,220 | L2,590 x W1,510 x H3,220 | ||||
Weight | 1,100kg (1,500kg if extension option is selected) |
※: Maximum quantity is given at 8mm width for 7 inches, and 12 to 16mm width
for 13 to 15 inches. However, the actual amount storable may be less due to the (custom)
reel widths.
Specifications and appearance are subject to
change without prior notice.