The “1-head solution” rotary head provides speed, versatility and high operating ratio.
- Two new head types in an evolution of the “1-head solution” to achieve high productivity: Accommodates super-small 0201mm (0.25 × 0.125 mm) size components and large components
- Extended detection range of components held for better mounting quality
- Larger internal buffer size to reduce feeding loss with large PCBs
- Further detail revisions and refinements for added reliability
- Compatibility with previous models
Function and Feature
Overdrive motion
High-speed one-by-one pickup & mounting
Full range of feeder and supply device options to match your production format
The Super Loading Feeder totally innovates components supply tasks!
Recommend for Such Production Site
For customers who want to do all in a single unit
Mass production mounting rang from 0201mm chips to odd-shaped components using 100N insertion, high-speed general-purpose mounter with diverse features
Realize mass production even of tiny 0201mm chips by using a rotary head
- Stable, high-speed mounting of ultra-tiny components using the one-by-one method that replenishes popular components
- Achieves both accuracy and speed on a whole new dimension by applying direct-drive using no external force
- High resolution camera and dedicated nozzles
Mounts a wide range of odd-shaped components
- Clinch type components also can be handled with press-insert function at 100N by dedicated option of Multi-Function Head (MF Head)
- Multi-Function Head (MF Head) come with 3 pick up heads can can handle wide range of odd-shape components
- Various kinds of supply units are available including Multi-Layer Tray Feeders attachable/detachable within 5 minutes, single tray units, stick feeders, radial feeders, etc.
Multiple functions to support production are equipped as standard.
- Combination of High-Speed Head and Multi-Function Head make sufficient capability for various kind of production.
- Provides component library teaching function, mounting coordinate teaching function, BGA/CSP handling, pick up position teaching function, alternative component feeding functions, mounting position X,Y offset control function, pocket recognition function, push-up pin auto changeover function and other features are equipped as standard to give support covering everything from setups/changeovers to production.
Handles various range of production methods
- Dual-lane layout is also selectable in addition to single-lane layout (standard) .
- Handles L1200mm PCBs.
Viedo
Feature
Achieves streamlined, high efficiency production
Overdrive motion
- Simultaneous mounting by opposing heads promises high-efficiency production!
- Mutual pickups by opposing heads makes both heads be able to pickup all components in both front and rear supply area. Both heads can share units such as multi-stage tray feeders, coplanarity checkers, tape feeders and nozzle station, with no restrictions on component placement.
Reduced PCB transfer loss by enlarging buffer size
Using PCB standby for part of mounting area, allowed increasing buffer from conventional size of L280 millimeters to L410 millimeters.
Achieves high-speed, high accuracy and high quality mounting
High-speed one-by-one pickup & mounting
- Using 15 nozzles per head produces 37,500 CPH which is the top industry production level!
- Rotary direct drive head has simple design using no external drive parts such as gears or belts yet gives high-accuracy mounting.
Side-view function
- Detects part pickup attitude with no time loss and feed data forwards to the mounting height.
- Extends part pickup detection range to just before mounting to ensure hig component mounting quality. Detection timing is selectable from 3 modes.
- Also supports mounting components ‘bring-home checks’ (a nozzle check before pickup)
Even on rotary heads, Yamaha gives the 1-head solution!
Head variations & compatible components
Includes coplanarity for high-speed and high-reliability
- Uses the YS series highly rated camera unit.
- Scan time reduced 50% by using 3D camera system.
The Super Loading Feeder totally innovates components supply tasks!
- Auto-loading lowers the burden on the operator so that “anyone, anytime, can easily set” components for feed and supply.
- Supports continuous non-stop operation and needs no splicing!
- Top tape non-peeling method has no static electrical charges, is dustproof, and the top tape doesn't have to be recovered later on.
Full range of feeder and supply device options to match your production format
Feeder carriage exchange
Multi-stage tray feeder (Σ-G5SⅡ)
Stacking stick feeder (Σ-G5SⅡ)
Flux coater unit
- Coplanarity checker (Σ-G5SⅡ)
- ACV (Advanced Component Validation)
- LISA (Line Information Support & Administration)
- Application software
Specifications, External dimension
Specifications
| Model | Σ-G5SⅡ | |
|---|---|---|
| Applicable PCB | Single lane | L610×W510 mm to L50×W50 mm |
| Dual lane | L610×W250 mm to L50×W84mm (dual feed)
L610×W415mm (single feed) |
|
| Mounting accuracy (Under optimum conditions as definedby Yamaha Motor when standard evaluation materials are used) |
High-Speed Multi (HM) Head | 0201mm/03015mm: ±25μm/80,000 CPH
0402mm: ±36 μm/85,000 CPH 0603mm: ±40 μm/90,000 CPH |
| Flexible Multi (FM) Head | ±15μm | |
| Mounting capability | High-Speed Multi-Head×2 specifications:
90,000 CPH (single lane/dual lane) |
|
| Applicable components | High-Speed Multi (HM) Head | 0201mm to L44×W44×H12.7 mm or under |
| Flexible Multi (FM) Head | 1005mm to L72×W72×H25.4 mm or under
Connector: 150×26 mm |
|
| Number of component types | 120 types max. (8 mm wide tape equivalent) | |
| Power supply | 3-phase AC200V ±10%, 50/60Hz | |
| Air supply source | 0.45 to 0.69 MPa (4.6 to 7 kgf/cm²) | |
| External dimension (excluding projections) | L 1,280 x W 2,240 x H 1,450mm | |
| Weight | Approx. 1,800 kg | |
Specifications and appearance are subject to change without prior notice.
External dimension
CONTACT