ATHENA
3D Automated Optical Inspection System
EAGLE 3D AOI Series。
- Advanced 3D technology
- Stable and Accurate 3D realization by installing additional projectors
- 3D Formation of Chip among Dense Components and Narrow Parts
- 3D image Formation identical to a Real Image - Improved Repeatability
- Accurate 3D inspection makes repeatability more reliable - Simultaneous Inspection Algorithm (2D and 3D)
- Tele-centric Lens Offers Higher Accuracy & Detection
- High-Speed CPU & Image Process
- User-Friendly GUI
- Built in Library Management System
- Offline Real-Time Debug Station
- 4-Way side cameras (Optional)
Video
技術特性
Advanced High-Speed Inspection and Measurement Technology
Shadowless Phase Measuring Profilometry
ATHENA Series 10MP 8+4 Projector 3D AOI inspects 100% of the PCB in 2D and 3D.
Combining the 2 technologies gives a complete optical inspection of a PCB shadow free and low false calls maintaining a high flexibility in system functionality.
8 Way Projection + 3-Stage 2D Lighting
2D and 3D Simultaneous Inspection Algorithms
Telecentric Lens Provide Higher Accuracy and Detection
High Speed CPU and Image Processing
User Friendly Graphical Interface
Built-in Libraries Management System
Offline Real Time Debug System (Option)
High-speed detection technology
ATHENA High Speed Option inspects in 41cm sq. per sec. by utilizing an advanced network of more powerful GPU, controller boards and our proprietary developed 10MP 15um 180fps camera with telecentric lens.
High Component Inspection Technology
ATHENA new 8+4 Way option Projection Technology provides 100% 3D inspection of 27mm component and this is the first in the AOI field. With optional Z axis, the maximum component height in 3D inspection is up to 60mm.
Shadow Free 3D Technology
Eliminates shadow issues on highly populated PCBs and tall components.
Optical Character Recognition
Recognizes component part characteers by using color and pattern algorithms. Ability to add & modify OCR font to optimize inspection condition.
3D Solder & Height Measurement
Using our advanced 3D technology, the ATHENA is able to take inspection to levels that are limited by conventional 2D systems. Adding solder height, volume and part coplanarity inspection provides enhanced defect detection capabilities.
3D Lead Inspection
3D measurement algorithms enable the ATHENA to measure lead height and volume of solder proving full-high quality 3D images.
2D RGB Algorithms
Through the RGB distinguish, operator can easily confirm the failures such as cold joint and lift lead.
REAL-TIME PROCESS MANAGEMENT QUALITY MANAGEMENT SOLUTIONS
Inspection Result Information auto Sync
Printer Net
- Closed Loop Solution with Screen Printer
PEMTRON SPI & AOI Closed Loop Function
- Real-time defect confirmation
Mounter Net
- Closed Loop Solution with Mounter
- Bad Mark Mounter Sync and Adaptive Process Control
Monitor
- Control a maximum of twelve on one monitor
APC MFB
- Offset Technology of Mounting Location of Mounter, Using Data of AOI Inspection
SPI & AOI Linkage
Statistical Process Control
Pemtron's SPC module collects and analyses the inspection data,calculates and displays the data at a glance A robust SQL driven database lends the user the flexibility of sorting and exporting the desired production results in a multitude of ways.
The optional SPC Server collects data from multiple inspection systems over SMT lines. all in one system and interface.
Specification
| Machine Model | ATHENA | ATHENA L | ATHENA D | ATHENA DL |
|---|---|---|---|---|
| Vision Algorithm | 2D:Vision Inspection Algorithm 3D: PMP Algorithm (Moire Tecnology) | |||
| Camera | 10 MP 、 12 MP | |||
| X/Y Pixel Resolution | 10um、15um、18um | |||
| Max. PCB Size | 330*330mm | 510*510mm | DL:330*280mm SL:330*500mm |
DL:510*330mm SL:510*600mm |
| Min. PCB Size | 50 *50 mm | |||
| PCB Thickness | 0.4 – 7 mm | |||
| PCB Clearance | Top:50mm Bottom:50mm | |||
| Height Range | 0-5.5m (Option 27mm、Z Axis) | |||
| Max. PCB Warpage | ±3 mm | |||
| Motor Type | X/Y Linear Servo Motor | |||
| Power Requirement | 220-240Vac, Single Phase ,50/60 Hz | |||
| Remark | ATHENA supports special board size requirement (Max. Board length is 1.2m) | |||
CONTACT