World Class Speed and Performance! Capable of fully autonomous changeover tasks!
- Ultra-high-speed printing performance!
Including cleaning 12sec/cycle / 10sec/cycle - Positioning repeatability
6σ : ±0.01mm - Handles large PCBs
L510 x W510mm [Option L650 x W510mm] - Stencils size
MAX.750×750mm
Function and Feature
YAMAHA’s original 3S head
Supports fully autonomous stencil exchange
Ultra Fast Cycle Time
Supports extra-large boards & large-size stencils
Recommend for Such Production Site
For customers doing multi-product production with many setups and changeovers
Achieves operator free operations and drastically reduces downtime during changeovers Drastically cuts downtime during setups-changeovers to free the operator from time-consuming tasks
3 automated steps achieve operator-free setups and changeovers
- Automatic stencil replacement: After presetting the stencil needed for the next production run, the machine automatically replaces the stencil as scheduled
- Automatic push-up pin exchange function: Automatically exchanges the push-up pins and stencil simultaneously to reduce operator tasks and pin placement errors
- Automatic solder transfer : Automatically transfers solder to maintain the solder roll diameter. Eliminates the rolling taks.
Automated solder refills with various functions
- Automatic solder supply by 12 ounce solder cylinder PSC.
- Solder remaining quantity detection alerts operator before the solder syringe runs out of solder
- Solder remaining quantity detection constantly maintains solder at the preset width
Provides stable print quality
- 3S head: adjustable attack angle, refill compensator, printing conditions are easy to find and use
- Stencil vacuum function: Superior repeatability
- Solder auto supply option and solder remaining quantity detection
Allows scheduling the next model
- Operator can schedule next production run so doesn't have to directly go and check the operator screen on the next machine. This reduces the operator work load.
For customers requiring high-speed printing
High speed printing on the world's fastest level.
Achieves a cycle time on the world's fastest level of 12 seconds including cleaning.
- Achieves short cycle time with 3S head servo control and efficient PCB transfer specs.
- Achieves short cycle time with parallel stencil cleaning and PCB transfer.
For customers requiring user-friendly operation and stable printing quality
Equipped with various functions to ensure higher printing stability and better operability
Yamaha's unique 3S head can handle all types of PCBs and paste materials that make it easy to operate.
- Adjustable squeegee attack angle of 3S squeegee is compatible with a wide range of printing conditions to flexibly adjust to all types of production scenarios.
- 3S single squeegee uses less solder paste and is cleanable in a short time.
Stencil pickup and attach function achieves high accuracy printing and stable print quality
- Strongly sealing the stencil to the PCB during printing reduces print deviations caused by stencil droop.
- Improves micro-aperture printing quality and stabilizes printing.
Graphic alignment function allows even persons without skills to easily adjust and check the print position.
- Composite image of stencil and PCB appears on the monitor to support position alignment tasks.
- Even beginners can easily check and adjust the printing position. This ensures high accuracy printing even if the operator lacks skill.
Adding a 2D inspection function prevents defects from reaching the customer.
- Using a dedicated camera and lighting achieves high speed equivalent to a dedicated solder paste inspector (SPI)
- Automatic feedback function corrects blurred print defects due to print overlap and does self-cleaning when bleeding starts to occur.
Viedo
Feature
Ultra Fast Cycle Time
We achieved high productivity by totally redesigning the drive system to optimize the movement layout and cut the board transfer time to attain a cycle time including stencil cleaning of 12 seconds at the world's fastest level (optimal in-house conditions. Normal print time is 10 seconds.) reaching a speed 20% faster than conventional operation.
Supports fully autonomous stencil exchange
Automatic stencil replacement(Option)
The function presets the stencil needed for the next production task while the printer is operating and automatically makes setups-changeovers. Space-saving design with small footprint sets and recovers used stencils all in one batch at the machine rear. This slashes the time needed for stencil replacement since workers can do stencil presetting in advance whenever they have time available without having to stop the printer. The squeegee head is now equipped with a new solder receiver plate to prevent solder from falling onto the stencil during replacement.
Automatic solder transfer(Option)
During stencil replacement, this function automatically scoops up solder paste remaining on the used stencil and swiftly transfers it to the new stencil now in place. Solder paste transfer takes place during auto stencil replacement while maintaining the rolling diameter which eliminates lost time and human error in setups and changeovers.
Automatic push-up pin exchange function(Option)
The function automatically replaces the push-up pins which support the PCB from below. Two gripper heads do high-speed replacements that not only slash setup/changeover times but also reduce human error. Even the large PCB such as 420x420mm can be supported by maximum of 200 pins with a margin. Pin layout can be set using mounter data and images captured by AOI, simplifying data creation.
Delivers both high quality & super-accurate printing!
YAMAHA’s original 3S head[3S:Swing Single Squeegee]
Program change squeegee attack angle and speed to an ideal setting to provide optimal printing conditions that match the solder being used.
Stencil vacuum
A stencil vacuum mechanism delivers consistent high accuracy printing with no effects from stencil droop. Also drastically cuts the setup time since no offset entry is needed during back and forth printing movement.
Auto cleaning system
High efficiency cleaning system as standard equipment. New cleaner head ensures a huge reduction in cleaning cloth consumption.
Composite image alignment function
By images from two cameras are combined in layer, thereby operation of the PCB to printing stencil relative positioning can be performed simply and accurately.
Print inspection function(Option)
Supports full-on pro-level inspections with a dedicated camera. Feedback from inspection results allow over-printing and stencil cleaning.
PSC System (Option)[PSC:Print Stability Control]
Stabilizes the rolling diameter of solder paste that affects print quality. A newly developed 12oz syringe type PSC system realizes non-stop production for a long time.
Supports extra-large boards & large-size stencils
Supports extra-large boards
Expands large-size board support range from L510 x W460mm on up to L510 x W510mm boards. Also extends support range to include large-size mother boards including multiple smaller boards, large-size liquid crystal panel lighting boards and large-size industrial boards. Coverage of extra-large L610 x W510mm boards is available as an option.
Large stencil sizes
Supports L or large stencil sizes to maximum dimensions of L750 x W750mm. Instantly handles up to 5 stencil types sizes with just one touch.
Full range of options
Touch panel
An easy-to-use and understand interface ensures smooth and sure operation. Display is switchable between 4 languages (Japanese, English, Chinese, Korean)
Options
- Print inspection camera
- PSC (Auto Solder Replenishment)
- Left to Right transport
- PCB vacuum system
- Temperature control unit
- Transformer for Temperature control unit
- Solder remaining quantity detection
- UPS system
- Conveyor extension, entrance/exit
- IT option
Specifications, External dimension
Specifications
| Model | YSP10 |
|---|---|
| Applicable PCB | L510 x W510mm to L50 x W50mm (option : L650 x W510mm) |
| Printing heads | 3S head (3S : Swing Single Squeegee) |
| Printing accuracy | Positioning repeatability (6σ) : +/- 0.01mm |
| Cycle time Note : Include printing |
10sec Note : Not including cleaning (under optimum condition)
12sec Note : Including cleaning (under optimum condition) |
| Core cycle time Note : Not include printing |
6sec |
| Applicable stencil size | L750 x W750mm, L736 x W736mm (29″)
L750 x W650mm, L650 x W550mm L600 x W550mm, L550 x W650mm L584 x W584mm (23″) |
| Power supply | Single-phase AC 200 to 230V +/-20V |
| Air supply source | 0.4MPa or more |
| External dimension (excluding projections) | L1,640 x W1,840 x H1,525mm (Standard)
L1,973 x W1,840 x H1,525mm (Extension conveyor specifications) L1,640 x W1,990 x H1,525mm (Auto stencil replacement unit specifications) L1,973 x W1,990 x H1,525mm (Extension conveyor / Auto stencil replacement unit specifications) |
| Weight | Approx. 1,700kg |
因改良需要，規格及外觀可能會有所變更，恕不另行通知。
外型尺寸
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